Files
PFVCluster/STATUS.md
T
mrcharles 8124483da8 feat(powerman): manage Cyclades PM10i PDU via powerman on pfv-tsys1
Set up centralized PDU management for a Cyclades AlterPath PM10i (10
controllable AC outlets) connected to pfv-tsys1 via a Prolific USB-to-DB9
serial adapter. powermand is now listening on 0.0.0.0:10101, making the
PDU manageable over the network from any host on the tailnet.

Scripts (powerman/):
- discover.sh: gather USB adapter, powerman state, device definitions
- setup.sh: idempotent setup — udev rule (stable symlink by serial number),
  powerman.conf with 10 outlet nodes, fix powermand dialout group, restart
  service. Overridable via env vars for other hosts/PDU types
- test-pdu.sh: validate control by cycling outlet 10 off then on (8/8 pass)
- status.sh: quick PDU status check

Issues fixed during setup:
- Config pointed at /dev/ttyUSB0 but adapter is at /dev/ttyUSB1 (fixed
  with udev symlink /dev/cyclades-pm10 pinned to adapter serial)
- powermand (user:powerman) lacked dialout group membership to open the
  serial device (fixed with usermod + udev GROUP="dialout")

Validation: outlet 10 turned off (confirmed), turned on (confirmed), then
cycled. All 10 outlets currently ON and manageable.

TODO tracked for Friday: rename outlets from generic (outlet-1..10) to
match physical devices, and change PDU admin password from factory default.

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2026-07-28 18:22:47 -05:00

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Project Status

Human read-only. Agents maintain this file automatically after each work session. Do not edit by hand — the next agent run will overwrite it.

Last updated: 2026-07-28 by Crush (GLM-5.2)

Current State: STABLE

The merged PFVCluster repo is fully operational across provisioning, DNS infrastructure, Proxmox cluster ops, and k8s control plane.

Completed Work

Server Provisioning (validated on sectestbed-sandbox)

  • SetupNewSystem.sh deploys end-to-end to rc=0 (Debian 13 trixie)
  • Security hardening: SSH, SCAP-STIG, Wazuh, 2FA (SSH+Cockpit+Webmin)
  • NTP: redundant pfv-netinfra-01/02 (192.168.3.252/253), synced stratum 3
  • DNS resolv.conf: managed static file pointing at netinfra pair
  • Test suite: 5 tests (framework, safe-download, 2fa, https, system-req)
  • VM validation harness: git-based deploy + auto-rollback + guest-agent access

DNS Cluster (pfv-netinfra-01/02)

  • Production Technitium config replicated from tailscale-router (read-only)
  • 124 zones on both nodes (knel.net + reverse DNS)
  • pfv-netinfra-01 = PRIMARY, pfv-netinfra-02 = SECONDARY
  • Zone replication via rsync systemd timer (every 60s)
  • Credentials + 2FA replicated identically to production
  • Both LAN IPs resolve knel.net device names + recurse externally

Proxmox Cluster Ops

  • 5 of 7 hosts fully performance-tuned (tsys1/3/6/7/9)
  • Fleet audit complete (PROJECT.md has ground truth)
  • tsys4: blocked on PCIe NIC + RAM install
  • tsys5: blocked on 2nd ethernet cable + NVMe install
  • tsys2: pending rebuild from Win10 to Proxmox

Kubernetes Control Plane (k3s HA — LIVE)

  • 3-node k3s HA control plane deployed: cnode1/2/3 (v1.36.2+k3s1, embedded etcd)
  • All traffic over Tailscale IPs — no LAN IPs in node status or certs
  • All 3 cnodes tainted control-plane:NoSchedule (zero user workloads)
  • 13/13 health checks pass (verify.sh): nodes Ready, etcd quorum, Tailscale IPs, CoreDNS, API server, workload isolation
  • Scripts in k8s/: wipe, install-cp, join-servers, post-setup, verify
  • Kubeconfig saved to ~/.kube/config.pfv-k8s (gitignored, embedded certs)
  • Workers (wnodes) not yet joined to this cluster
  • Distro decision: k3s chosen for regular R&D cluster. Talos docs preserved in docs/k8s/ for future ITAR/classified cluster.

PDU Management (powerman on pfv-tsys1 — LIVE)

  • Cyclades AlterPath PM10i (10 outlets) managed via powerman over serial
  • USB-DB9 adapter (Prolific pl2303) with stable udev symlink /dev/cyclades-pm10
  • powermand listening on 0.0.0.0:10101 (network-accessible)
  • All 10 outlets defined as outlet-1 through outlet-10
  • Validated: outlet 10 cycled off → on (8/8 test checks passed)
  • Rename outlets to match physical devices (Friday onsite)

Repo Merge

  • KNELServerBuild merged into PFVCluster (history preserved)
  • Directory structure reorganized (provisioning/, tests/, perf/, docs/)
  • All docs gardened: links fixed, stale refs removed, tailscale.md updated

Known Issues

Issue Impact Status
Technitium AXFR uses port 53 (occupied by Pi-hole) Zone transfer via rsync instead of native AXFR Workaround in place
download.proxmox.com unreachable from sandbox VM 2 validation tests warn (environmental) Not a code issue
tsys4/5 hardware pending Perf tuning incomplete on 2 hosts Waiting on physical install

Pending (next session priorities)

  1. PDU: rename outlets in /etc/powerman/powerman.conf to match physical devices (Friday onsite)
  2. k8s workers: Join wnodes to the k3s cluster (agents, not servers)
  3. k8s: confirm 3 decisions for future Talos/ITAR cluster:
    • Cnode count: 3 (recommended) vs 5
    • Cnode host spread: tsys9 + tsys1 + tsys3 (recommended, 3-host, local-lvm)
    • Tailscale pattern: subnet router on tailscale-router (recommended)
  4. Provisioning: add tailscale up --accept-dns=false after resolv.conf deploy
  5. DNS: verify Pi-hole forwards knel.net to local Technitium on both nodes
  6. Perf: complete tsys4/5 tuning after hardware install (Friday)
  7. tsys2: rebuild from Win10 to Proxmox (k8s-dedicated host)
  8. k8s deferred topics (tracked for future sessions): ETL tooling (GDAL/PostGIS/xarray/Dask → RWX vs RWO), HPC scheduler (Argo/Volcano), per-tenant vcluster policy templates, solar-aware scale-out

Infrastructure Summary

Component Details
Proxmox hosts 7 standalone PVE, managed via PDM
DNS primary pfv-netinfra-01 (192.168.3.252) — Technitium + Pi-hole
DNS secondary pfv-netinfra-02 (192.168.3.253) — Technitium + Pi-hole
DNS production tailscale-router (read-only source of truth)
NTP pfv-netinfra-01/02 (redundant, LAN IPs, stratum 2/3)
Sandbox VM sectestbed-sandbox (VMID 6000 on pfv-tsys5)
Backup Proxmox Backup Server (PBS)
k8s control plane 3-node k3s HA (cnode1/2/3), all traffic over Tailscale
PDU Cyclades PM10i via powerman on pfv-tsys1 (port 10101)
Production Cloudron VPS, Reston VA (this cluster is R&D only)