Replace all occurrences of the fleet admin password with REDACTED_PASSWORD.
Git history will be rewritten next to purge it from all prior commits.
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
The ser2net layer between conman and the serial devices was causing
stair-stepping in terminal output. conman's dev="host:port" uses telnet
protocol, but ser2net's accepter was raw TCP (no telnet mode). The telnet
NVT state machine in conman was stripping bare CR characters from device
output — particularly from Dell switches that use old-style \n\r (LF+CR)
line endings instead of standard \r\n. In telnet, a bare \r not followed
by \n or NUL is non-compliant and gets dropped, leaving bare \n that
causes stair-stepping in the raw-mode terminal.
Fix: conman now opens serial devices directly via the stable udev
symlinks (/dev/consoles/<name>) with seropts, eliminating the telnet
layer entirely. ser2net is stopped and disabled but remains installed
for emergency TCP access (documented workflow: stop conmand, start
ser2net, use telnet, then reverse).
Architecture change:
Before: device → serial → ser2net (raw TCP) → conman (telnet NVT) → terminal
After: device → serial → conman (direct) → terminal
Verified: 7/7 serial devices held by conmand, 7/7 log files capturing,
all \r bytes preserved in terminal output (confirmed via PTY capture).
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
ISC DHCP server with failover-peer (primary/secondary) deployed on
pfv-netinfra-01 (192.168.3.252) and pfv-netinfra-02 (192.168.3.253). Both
servers in "normal" state, load-balancing 333 active leases.
Migration details:
- Copied all 37 host reservations + subnet/pool config from pfv-netboot
- DHCP lease database copied from netboot for zero-disruption cutover
- DNS servers changed from 192.168.3.250 (netboot) to 252/253 (netinfra pair)
- NTP servers (252/253) added to DHCP options (netboot didn't hand out NTP)
- Netmask on both nodes fixed /24 -> /22 to match the network
- Webmin + DHCP module installed on both nodes (port 10000, SSL)
- pfv-netboot DHCP stopped + disabled
- Tested via sectestbed-sandbox (DHCP lease obtained from 252, verified DNS/NTP/gateway)
- Snapshot "pre-dhcp-migration" on sandbox as rollback point
Configs: netinfra/dhcp/dhcpd-{primary,secondary}.conf
Plan + results: netinfra/dhcp-migration.md
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Add CAPACITY-GOALS.md §6: local storage is a scratch tier for ephemeral workloads
(container image cache, build artifacts, emptyDir), NOT for VM OS drives (which
stay on NFS where redundancy is handled via 01/02 pairs + cross-disk spreading).
Documents per-host local storage suitability: tsys3/9/2 excellent (NVMe/SSD),
tsys5 usable (HDD bulk), tsys6/7 unusable (USB 2.0 at 30 MB/s). Includes the
future k8s StorageClass mapping (local-fast for scratch, nfs-hdd for persistent).
Adds forward-looking §12 to the audit referencing this policy.
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Rewrite STATUS Pending section to match the audit's phased action plan (§11)
exactly. Remove stale "wnode-tsys6 D5->S4, wnode-tsys7 D5->S1" line (wnode6
already on S4, wnode7 on S3, S1 is not a target). Fix section reference (§12 ->
§11). Correct actual-usage percentages (73%/37%/62%) and CPU idle range (0-5%).
Add D2 IOPS hotspot as a known issue. Fix sectestbed suite count in audit (x9 ->
x10). Verified all VM counts and host data against fresh ground truth.
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Operator corrected the tsys6 S1 export path (S21 -> S1) and added the missing
S1 entry to tsys9. Verified both via pvesm status: all 8 NFS stores active on
each host. Updated audit findings table, §5.1/§5.2, and Phase 0 checklist.
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Delete AUDIT-2026-07-28.md (old audit). Rewrite AUDIT-2026-07-29.md as the
sole authoritative audit after reading live /etc/pve/storage.cfg, /etc/exports,
and /etc/fstab on every host.
Key corrections:
- local-nonprod on tsys5 IS the S1 physical disk (dir storage, not separate).
S1 carries 16 sectestbed VMs, not 0 — it is NOT a migration target.
- storage.cfg is per-host, not cluster-wide — each node defines its own entries.
- BUG: tsys6 S1 export path typo (S21 instead of S1) — S1 broken on tsys6.
- GAP: tsys9 has no S1 defined in storage.cfg.
- Revised disk migration plan avoids S1, targets S2/S3/S4/D5 for IOPS spreading.
- D2 goes 17->5 VMs; S2/S3 absorb the load (7 each); S1 untouched (16 idle VMs).
- Refreshed ground truth: cnode5 deleted, cnode4 stopped (user actions this session).
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Add §13-§15 to AUDIT-2026-07-29: current per-VM host+disk inventory, target
end-state inventory (RAM/CPU relief + HDD IOPS rebalancing), and a phased action
checklist. Headline disk finding: D2 carries 17 of 26 NFS VMs while S1 sits
empty — the plan rebalances to 4-5 VMs per spindle (D2 17->5, S1 0->5) using HDD
exports only. Host moves relieve tsys1 (115%->77% alloc) and tsys9. All disks
stay on HDD (SSD/NVMe tiering deferred to post-Friday).
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Add CAPACITY-GOALS.md (80% RAM / ~50% idle CPU targets + workload placement
model) and AUDIT-2026-07-29.md (live end-to-end analysis of all 7 hosts). Key
findings: memory goal met fleet-wide (highest 72%); CPU idles 0-6% (chase via
workloads, not hardware); tsys5 is single-CPU not dual; cnode4/5 are stale
running VMs. Answers the wnode-sizing question (grow tsys9, not tsys1), confirms
tsys6/7 for RackRental, and gives a DDR3 compatibility decision tree (RDIMM-only
servers reject consumer UDIMM). Refreshed STATUS/docmap and the returned audit
logs, and fixed an empty-array abort in deploy-check.sh.
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Docs moved from docs/k8s -> k8s/docs and docs/proxmox -> proxmox/docs to sit
beside their code. Updated all cross-references (docmap, STATUS, README, AGENTS,
k8s README). Fixed SCRIPT_DIR path resolution in 3 perf scripts broken by the
reorg (deploy-check/and-fix/finish-host pointed at root/scripts instead of
perf/scripts). Registered the new top-level proxmox/ dir in all listings.
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
User has fixed the HA pair storage redundancy issue:
- netinfra-01 moved to S2 (tsys5), netinfra-02 stays on D2 (tsys4)
- ucs-02 moved to S2 (tsys5), ucs-01 stays on D2 (tsys4)
Both pairs now survive any single storage server failure. Marked as
FIXED in Known Issues.
Revised audit includes:
- Corrected VM placements from fresh qm config data
- Host capacity analysis: tsys1 (118% RAM), tsys5 (135% RAM), tsys9
(131% RAM) are overcommitted; tsys6 (38%) and tsys7 (30%) have room
- Wnode storage rebalancing plan: move wnode-tsys6 → S4, wnode-tsys7 →
S1, giving every wnode its own physical disk
- Friday maintenance plan: tsys2 Proxmox install as primary deliverable,
VM migrations to relieve overloaded hosts, USB-passthrough VMs relocate
from tsys1 to tsys9
- Cnode quorum: documented as fundamental constraint (3 cnodes, 2 NFS
servers), accepted for now, revisit post-Friday when local-SSD boot
becomes available
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
conmand was binding to localhost only (server loopback=on default), so
the conman client on workstations couldn't connect. The intended workflow
is: conman client (workstation) → conmand (pfv-tsys4:7890 over Tailscale)
→ ser2net (TCP 2001-2007) → serial device. Without remote conmand access,
users had to telnet directly to ser2net, which conflicts with conmand's
persistent connections (kickolduser kicks the telnet session immediately).
Changes:
- generate-config.sh: add server loopback=off to conman.conf so conmand
listens on 0.0.0.0:7890 (reachable via Tailscale)
- query-remote.sh: new script for workstations — installs conman client,
verifies connectivity, lists or connects to consoles
- README.md: clarify access model (conman primary, telnet emergency only
with conmand stopped). Document the kickolduser conflict.
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Fresh Proxmox fleet audit (2026-07-28) with current VM placements, RAM,
CPU, and storage for all 7 reachable hosts. Written to
docs/proxmox/AUDIT-2026-07-28.md — supersedes placement data in
PROJECT.md sections 4-8.
Key audit findings:
- CRITICAL: UCS01/02 and netinfra01/02 HA pairs both still on tsys4
storage. tsys4 failure = DNS/DHCP/NTP + LDAP/AD fully dark. These
migrations were the #1 recommendation from the previous audit and
have not been done.
- CRITICAL: 2 of 3 active k3s cnodes (cnode1 + cnode2) on tsys4 NFS.
tsys4 failure = etcd quorum lost.
- 59% of running VMs still on tsys4 storage (improved from 68%).
- cnode VMIDs have changed since PROJECT.md was written (cnode1 is now
VMID 906 on tsys9, cnode2 is VMID 705 on tsys7, etc.)
Gardening fixes:
- Removed duplicate fleet-audit.sh (check.sh + deploy-check.sh already
exist for this purpose)
- Fixed hardcoded path /home/reachableceo/projects/perfopt in 13 perf/
scripts to use BASH_SOURCE-derived relative paths (per AGENTS.md
self-locating scripts convention)
- Updated STATUS.md Known Issues with the two critical findings
- Updated STATUS.md Pending with prioritized pre-k8s action items
- Registered AUDIT-2026-07-28.md in docmap.md
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Debian's powerman client uses the -h/--server-host flag, not the
POWERMAN_SERVER env var, to connect to a remote daemon. Update query-remote.sh
to pass -h explicitly.
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Script for any Tailscale-connected workstation to install the powerman
client and query the Cyclades PDU on pfv-tsys1. Sets POWERMAN_SERVER so
all powerman commands route to the remote daemon. Handles missing sudo
gracefully with instructions for manual install.
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Change powermand listen address from 0.0.0.0:10101 (all interfaces) to
127.0.0.1:10101 (local admin) + Tailscale IP:10101 (remote access). The
setup.sh now auto-detects the Tailscale IP at deploy time.
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Solve the long-standing USB adapter enumeration shift problem: 9 Prolific
USB-to-DB9 adapters on pfv-tsys4 have no unique serial numbers and get
assigned /dev/ttyUSB0-8 based on enumeration order, which changes on every
reboot and breaks the old /root/conmap + manual screen workflow.
Solution: udev rules pin each adapter by its ID_PATH (physical USB port
topology), which is stable across reboots regardless of enumeration order.
Each adapter gets a named symlink in /dev/consoles/<name>. ser2net opens
these stable symlinks and exposes them on TCP ports (2001-2007) bound to
the Tailscale interface only. conman connects to those TCP ports for
session logging and multi-user console sharing.
Architecture (layered, no port sharing):
USB adapter → udev symlink → ser2net (TCP) → conman (logging + mux)
Port assignments (all on Tailscale IP 100.70.77.93):
2001 = pfv-core-sw01 2002 = pfv-tor3-mgmt 2003 = pfv-tor3-stor
2004 = pfv-rrinfra-rtr 2005 = pfv-r2-tor-top 2006 = subodev-torsw
2007 = pfv-r2-sw
Scripts (console/):
- mapping.txt: source of truth (TCP port | name | ID_PATH | baud | comment)
- generate-config.sh: generates udev rules, ser2net.yaml, conman.conf
entries from mapping.txt. Idempotent (markers in conman.conf for clean
regeneration). Uses | delimiter (ID_PATH values contain colons).
- setup.sh: full deploy — generate configs, create symlinks (udev trigger
+ manual fallback for already-discovered devices), create conmand
systemd unit (Debian doesn't ship one), restart services
- discover.sh: read-only USB adapter and service state discovery
- validate-conman.sh: verify conman→ser2net→device data path and log capture
Issues fixed during development:
- /dev/console is a kernel char device (major 5, minor 1) — cannot create
a directory there. Changed symlink namespace to /dev/consoles/.
- conman 0.3.x has no 'include' directive — CONSOLE entries written
directly into /etc/conman.conf between idempotent markers.
- Debian conman package has no systemd unit — created
/etc/systemd/system/conmand.service with After=ser2net ordering.
- conman.conf had no LOGDIR — logs weren't being written to
/var/log/conman/. Fixed by adding server logdir directive.
Validation: 7 symlinks resolving, 7 TCP ports on Tailscale, conmand with
7 consoles registered, 7 log files actively capturing console output,
both services enabled for reboot survival.
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Two variances from the gardening protocol were found during self-audit:
the k8s/ and powerman/ directories were added but the root README.md
directory table and the AGENTS.md Key Scripts table were not updated.
Root cause: the gardening protocol enumerated STATUS.md and docmap.md but
did not explicitly call out the root README.md directory table or the
AGENTS.md Key Scripts table, so they were easy to miss when adding a new
top-level directory.
Fixes:
- README.md: add k8s/ and powerman/ to the Directory Structure table
- AGENTS.md: add install-cp.sh and powerman/setup.sh to Key Scripts
Permanent fix (encode in protocol so it cannot recur):
- Add rule 5 to the Automatic Gardening Protocol: when a new top-level
directory is created, ALL directory listings must be updated
(README.md table, AGENTS.md layout block, AGENTS.md Key Scripts)
- Add rule 6: a grep-based self-audit command to run before commit,
verifying the new directory appears in all four canonical files
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Set up centralized PDU management for a Cyclades AlterPath PM10i (10
controllable AC outlets) connected to pfv-tsys1 via a Prolific USB-to-DB9
serial adapter. powermand is now listening on 0.0.0.0:10101, making the
PDU manageable over the network from any host on the tailnet.
Scripts (powerman/):
- discover.sh: gather USB adapter, powerman state, device definitions
- setup.sh: idempotent setup — udev rule (stable symlink by serial number),
powerman.conf with 10 outlet nodes, fix powermand dialout group, restart
service. Overridable via env vars for other hosts/PDU types
- test-pdu.sh: validate control by cycling outlet 10 off then on (8/8 pass)
- status.sh: quick PDU status check
Issues fixed during setup:
- Config pointed at /dev/ttyUSB0 but adapter is at /dev/ttyUSB1 (fixed
with udev symlink /dev/cyclades-pm10 pinned to adapter serial)
- powermand (user:powerman) lacked dialout group membership to open the
serial device (fixed with usermod + udev GROUP="dialout")
Validation: outlet 10 turned off (confirmed), turned on (confirmed), then
cycled. All 10 outlets currently ON and manageable.
TODO tracked for Friday: rename outlets from generic (outlet-1..10) to
match physical devices, and change PDU admin password from factory default.
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Bootstrap a regular (non-ITAR) k3s cluster on cnode1/2/3 with embedded
etcd. All cluster communication — node registration, API server, etcd
peering, flannel VXLAN — runs exclusively over Tailscale IPs. Zero LAN
addresses appear in node status or TLS certificates.
Scripts (k8s/):
- env.sh: shared config (Tailscale IPs, SSH opts, k3s version)
- wipe.sh: remove existing k3s from all cnodes
- install-cp.sh: full bootstrap (cnode1 --cluster-init, then cnode2/3 join)
- join-servers.sh: re-join cnode2/3 only (fixes broken join state)
- post-setup.sh: apply NoSchedule taints, fetch kubeconfig, verify
- verify.sh: 13-point health check (nodes, Tailscale IPs, taints, etcd,
CoreDNS, API server, workload isolation)
- probe-nodes.sh: SSH + Tailscale reachability check
All 3 cnodes are tainted control-plane:NoSchedule so no user workloads
can schedule on the control plane. 13/13 health checks pass.
Docs updated: k8s README TL;DR reflects k3s (not Talos) as the deployed
choice, with Talos preserved for the future ITAR cluster.
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Author the docs/k8s/ directory capturing the pfv-k8s control-plane design:
- README.md: TL;DR of all decisions (distro, runtime, cnode count, admin
access, identity, tenancy, registry, storage)
- DISTRO-DECISION.md: Talos vs k3s analysis. Recommend Talos because the
ITAR/classified requirement makes its immutable, API-only, measured-boot
posture structurally easier to certify than SCAP-hardened Debian. k3s was
only ever a plan (no cluster deployed), so cutover cost is ~zero.
- ARCHITECTURE.md: target arch with mermaid diagrams covering control
plane, LAN-only network with Tailscale subnet-router admin, Cilium CNI,
OIDC to Keycloak, per-tenant vcluster isolation (incl. ITAR tenant),
Harbor pull-through cache on D3 SSD, bootstrap sequence, and DR.
Gardening: register docs/k8s/ in docmap.md, update STATUS.md with the new
k8s section and the three pending user decisions (cnode count, host spread,
Tailscale pattern).
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Strengthen Git Policy point 1 so agents never hold work for review. The
user reviews rendered markdown on Gitea after push, so pausing to "let
them read first" defeats the workflow. Explicitly overrides any default
conservative commit-and-hold behavior.
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Restructure top-level to exactly three .md files:
- AGENTS.md (agent operating instructions)
- README.md (project overview, links to status + docmap)
- STATUS.md (living project status, agent-maintained, human read-only)
Add docs/docmap.md as the single documentation index/map. All docs are
categorized (active, operational guides, historical) with last-reviewed
dates. Includes the agent gardening protocol requiring agents to update
STATUS.md and docmap.md after every work session.
Rewrite AGENTS.md to be lean: points to docmap.md for doc discovery,
encodes the automatic gardening protocol (keep docs/code in sync, grep
for stale paths after renames, update STATUS.md after infrastructure
changes). All references are Gitea-renderable relative links.
Simplify README.md: header links to STATUS.md + docmap.md + AGENTS.md,
doc table replaced with pointer to docmap.md.
🤖 Generated with [Crush](https://github.com/charmassociates/crush)
Assisted-by: GLM-5 via Crush <crush@charm.land>
Comprehensive documentation gardening across the merged repo:
- tailscale.md: fully rewritten with current ground truth. The netinfra
pair now runs production Technitium with all knel.net records
replicated. Both LAN IPs resolve knel.net device names and recurse
externally. The old "NXDOMAIN / zone is stale" findings are replaced
with the resolved state and current recommendations.
- AGENTS.md: rewritten with Gitea-compatible clickable relative links
to all key scripts and docs. Autonomous commit/push policy
prominently documented. SSH user corrected to localuser.
- README.md: directory table and docs table now use clickable links.
- All .md cross-references converted to Gitea-renderable relative links.
- Stale path references (ProjectCode/, Project-Tests/, ProjectDocs/)
updated to current names (provisioning/, tests/) across all docs.
- Stale repo name "FetchApply" / "KNELServerBuild" updated to
"PFVCluster" in actionable docs; historical AI-review docs tagged
with an HTML comment notice.
- REFACTORING-EXAMPLES.md: tagged as historical (pre-refactor patterns).
- tests/README.md, dns-cluster-setup/README.md, docs/DEPLOYMENT.md,
docs/SECURITY.md: path references fixed to current structure.
🤖 Generated with [Crush](https://github.com/charmassociates/crush)
Assisted-by: GLM-5 via Crush <crush@charm.land>
Replace the KNELServerBuild README with a unified PFVCluster README
covering both provisioning and cluster ops. Update AGENTS.md to document
the merged repo layout, key scripts, and project context. Consolidate
all documentation under docs/.
🤖 Generated with [Crush](https://github.com/charmassociates/crush)
Assisted-by: GLM-5 via Crush <crush@charm.land>
Merge the KNELServerBuild repository (server provisioning, security
hardening, DNS cluster setup, test suite) into PFVCluster (Proxmox
cluster ops, performance tuning, fleet audit). Both histories are
preserved via --allow-unrelated-histories.
The two repos had no source-file collisions; only AGENTS.md and
.gitignore conflicted (both resolved by merging content from both).
Directory reorganization and doc gardening will follow in subsequent
commits.
🤖 Generated with [Crush](https://github.com/charmassociates/crush)
Assisted-by: GLM-5 via Crush <crush@charm.land>
Add a shared Docker network (dnsnet, 10.53.0.0/24) connecting Pi-hole and
Technitium containers so Pi-hole can conditionally forward knel.net and
Tailscale-reverse queries to the local authoritative Technitium instance
(10.53.0.53) instead of netboot's upstream 192.168.3.16. Also adds
end-to-end documentation for both the reference node (pfv-netboot) and
the replicated nodes (pfv-netinfra-01/02).
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
Deployed check.sh to all 7 hosts at 21:50 CDT. Captures the live state
after the user's PDM migrations:
Cnode movements since last audit:
- cnode1: tsys1 -> tsys9
- cnode2: tsys6 -> tsys7
- cnode5: tsys6 -> tsys7, storage D5(tsys4) -> S2(tsys5)
Wnode changes:
- wnode-tsys1 (102): new VM on S2, stopped
- wnode-tsys3: RAM bumped 20 -> 28 GB
- wnode-tsys6: now running (was stopped)
- wnode-tsys9: storage moved S3 -> S2
Storage distribution improved from 90/10 to 73/27 (tsys4/tsys5).
Still need 2 more cnode moves for etcd quorum survival.
Updated executive summary, k8s distribution tables, storage
utilization, and open items with the fresh data. Captured future k8s
requirements: vcluster + Rancher, OIDC to Keycloak, workload isolation
(RackRental/Suborbital ITAR/non-ITAR/SLP), and solar-aware scale-out
with PowerEdge 19xx/2950 systems.
Added tsys9 to deploy-check.sh host list.
Storage philosophy (user directive):
- NVMe/SSD: k8s worker scratch + ultix-streaming (dev workstation
running "cluster of 1" pre-prod jobs before full k8s deployment)
- Spinning rust: all infrastructure VMs (UCS, netinfra, LibreNMS, SIEM)
Clarified that hosts are standalone but managed via Proxmox Datacenter
Manager (PDM), which supports VM migration between nodes through the
UI -- eliminating the need for manual disk copies in the migration plan.
Updated all migration steps to reference PDM storage migrate instead
of manual cp commands.
💘 Generated with Crush
Assisted-by: Crush:glm-5.2
2026-07-27 21:46:48 -05:00
11 changed files with 100 additions and 98 deletions
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