chore: create production-v2 branch with content only

This branch contains ONLY:
- Pages (config/www/user/pages/)
- Themes (config/www/user/themes/)
- Plugins (config/www/user/plugins/)
- PRODUCTION.md
- Minimal .gitignore

Clean slate for production deployment.
All development files, configs, scripts removed.
This commit is contained in:
Charles N Wyble
2026-01-13 20:12:03 -05:00
commit 665c7f47af
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---
title: CNC Mill (3-Axis)
menu: CNC Mill
taxonomy:
category: cnc
area: dirty-fabrication
hourly_rate: 75
daily_rate: 500
---
# CNC Mill (3-Axis)
**Precision milling for complex parts**
Precision 3-axis CNC milling machine for complex parts with ±0.0001" accuracy. Ideal for aerospace, automotive, and prototype manufacturing.
## Equipment Specifications
### Machine Details
| Specification | Value |
|--------------|-------|
| Make & Model | [Your Brand] CNC Mill |
| Year | 20XX |
| X Travel | 30 inches (762 mm) |
| Y Travel | 15 inches (381 mm) |
| Z Travel | 16 inches (406 mm) |
| Table Size | 36" x 18" |
| Spindle | 10,000 RPM, 10 HP |
| Tool Changer | 24-station automatic |
| Control | Industrial CNC Controller |
| Rapid Traverse | 800 IPM |
### Capabilities
| Feature | Details |
|---------|---------|
| Accuracy | ±0.0001" (0.0025 mm) |
| Repeatability | ±0.00005" |
| Maximum Workpiece Weight | 500 lbs |
| Tool Holders | CAT40 |
| Coolant | Flood and mist |
| Rigid Tapping | Yes |
| Fourth Axis | Optional |
| Probe | Yes - Tool and workpiece |
## Materials We Machine
### Metals
* **Aluminum** - 6061, 7075, 5052, all alloys
* **Steel** - 1018, 304 stainless, 4130, tool steels
* **Titanium** - 6Al-4V, CP grades
* **Brass & Bronze** - All commercial alloys
* **Exotics** - Inconel, Monel, Hastelloy (subject to approval)
### Plastics
* **Engineering Plastics** - Delrin, Nylon, PEEK, UHMW
* **General Plastics** - ABS, Acrylic, PVC, Polycarbonate
* **PTFE** - Teflon machining available
### Composites
* **Carbon Fiber** - Machining and drilling
* **G10/FR4** - Precision PCB material
* **Fiberglass** - Standard grades
## Machining Services
### 2D & 2.5D Operations
* Face milling
* Peripheral milling
* Pocket milling
* Slotting
* Drilling and tapping
* Boring and reaming
### 3D Operations
* 3D surface machining
* Complex contours
* Mold and die work
* Prototype parts
* Production runs
### Additional Services
* Engraving (text and logos)
* Counterboring and countersinking
* Thread milling
* Helical interpolation
## Pricing
**Hourly Rate:** $75/hr
**Daily Rate:** $500/day
### Setup Charges
* Basic setup: Included in hourly rate
* Complex fixturing: Additional $25-$50
* Special tooling: Cost of tooling only
### Volume Discounts
* 10+ hours: 10% discount
* 40+ hours (full week): 20% discount
## Design & File Requirements
### File Formats
* 2D: DXF, DWG, PDF
* 3D: STEP, IGES, STL, SAT
* Native: SolidWorks, Fusion 360, Inventor
### Drawing Requirements
* All dimensions clearly marked
* Tolerances specified
* Material type and grade
* Surface finish requirements
* Quantity needed
### Design Guidelines
* Minimum feature size: 0.010"
* Minimum hole size: 0.020"
* Tolerances: ±0.001" standard (tighter tolerances may incur additional cost)
* Fillets: Include where possible for better tool life
## Training Requirements
### Required Training
* **Basic CNC Safety** - 30 minutes
* **CNC Mill Operations** - 2 hours
* **Control System Training** - 1 hour
### Prerequisites
* Must be 18 years or older
* Basic understanding of machining concepts
* Safety orientation completion
## Sample Projects
### What We've Made
* Aerospace brackets and fittings
* Automotive engine components
* Electronics enclosures
* Robot parts and assemblies
* Custom tooling and fixtures
* Medical device prototypes
## Booking Information
### How to Book
1. Submit your CAD files and drawings
2. Receive quote and estimated time
3. Schedule time slot
4. Complete required training (first-time users)
5. Start machining!
### What's Included
* Machine time
* Standard tooling
* Fixturing (standard clamps and vises)
* Coolant and consumables
* Basic setup and workholding
### What's Not Included
* Custom fixtures (can be fabricated on request)
* Special tooling
* Materials
* Design work
## Safety Requirements
### Personal Protective Equipment (PPE)
* Safety glasses (required)
* Hearing protection (required)
* Closed-toe shoes (required)
* No loose clothing or jewelry
* Hair tied back
### Safety Protocols
* Emergency stop operation training
* Spindle lockout procedures
* Safe chip removal practices
* Proper workholding verification
* Tool change safety procedures
## Location & Access
**Area:** Dirty Fabrication - Garage
**Access:** Available during all business hours
**Training Location:** On-site at equipment
## Need Help?
=> [Contact Us for Booking](/contact)
=> [View All CNC Equipment](/equipment/cnc)
=> [Back to Equipment](/equipment)
=> [Return to Home](/)
---
## FAQ
**Q: What's the smallest part you can machine?**
A: Features as small as 0.010" can be machined with appropriate tooling.
**Q: Can you machine titanium?**
A: Yes, titanium 6Al-4V and CP grades are available with prior approval.
**Q: Do you provide materials?**
A: We maintain a stock of common materials (aluminum, steel, plastics). Special orders available.
**Q: What's the typical turnaround time?**
A: Same-day service for simple parts, 1-3 days for complex projects. Rush service available.
**Q: Can you work from my CAD files?**
A: Yes, we accept most CAD formats. We can also create drawings from your design specifications.

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---
title: CNC Machines
menu: CNC
taxonomy:
category: cnc
---
# CNC Machines
Precision CNC machining equipment for complex parts and high-precision manufacturing.
## Available CNC Equipment
### CNC Mill (3-Axis)
**Category:** CNC
**Area:** Dirty Fabrication
**Hourly Rate:** $75/hr
**Daily Rate:** $500/day
Precision milling for complex parts with ±0.0001" accuracy. 3-axis capability for a wide range of materials including aluminum, steel, plastics, and composites.
**Specifications:**
- Travel: X: 30", Y: 15", Z: 16"
- Spindle: 10,000 RPM
- Tool Capacity: 24 tools automatic tool changer
- Control: Industrial CNC controller
=> [View CNC Mill Details](/equipment/cnc/cnc-mill)
### CNC Router
**Category:** CNC
**Area:** Dirty Fabrication
**Hourly Rate:** $60/hr
**Daily Rate:** $400/day
Large format cutting and shaping for sheet materials up to 4'x8' capacity. Ideal for woodworking, plastics, and aluminum sheet.
**Specifications:**
- Table Size: 4' x 8'
- Spindle: 3HP water-cooled
- Accuracy: ±0.005"
- Materials: Wood, plastics, aluminum, composites
=> [View CNC Router Details](/equipment/cnc/cnc-router)
### CNC Lathe
**Category:** CNC
**Area:** Dirty Fabrication
**Hourly Rate:** $65/hr
**Daily Rate:** $450/day
Precision turning operations with 24" swing capacity. Perfect for cylindrical parts, shafts, and rotational components.
**Specifications:**
- Swing Over Bed: 24"
- Swing Over Cross Slide: 14"
- Max Length: 40"
- Spindle: 3,000 RPM
- Turret: 8-station
=> [View CNC Lathe Details](/equipment/cnc/cnc-lathe)
## CNC Services
### Machining Capabilities
- Milling: 2D and 3D contouring
- Turning: Facing, turning, grooving, threading
- Drilling: Precision hole drilling and tapping
- Engraving: Text and logo engraving
### Material Expertise
- Metals: Aluminum, Steel, Stainless Steel, Titanium, Brass
- Plastics: ABS, Acrylic, Delrin, Nylon, PEEK
- Composites: Carbon Fiber, G10, Fiberglass
- Woods: Hardwoods and softwoods (router only)
### Design Requirements
- File Formats: DXF, DWG, STL, STEP
- 3D Models: SolidWorks, Fusion 360, Inventor
- 2D Drawings: PDF with dimensions and tolerances
## Training & Certification
All CNC users must complete:
- **Basic Training** - 2 hours, one-time
- **Machine-Specific Training** - 1 hour per machine
- **Safety Certification** - Required annually
!! First-time users receive complimentary training with first booking
## Booking Information
* **Minimum Booking** - 2 hours
* **Setup Time** - Included in booking
* **Material Procurement** - Available on request
* **Design Assistance** - $85/hr consultation rate
=> [Contact Us to Book CNC Time](/contact)
=> [View All Equipment](/equipment)
=> [Back to Resources](/resources)

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---
title: Hand Tools & General Equipment
menu: Hand Tools
taxonomy:
area: dirty-fabrication
---
# Hand Tools & General Equipment
**Comprehensive collection of fabrication and assembly tools**
This section documents the hand tools and general equipment available in the Dirty Fabrication area. Tools are organized between garage and shed locations as indicated.
## Tool Categories
### Cutting Tools
#### Hand Saws
=> [Hack Saws](#hack-saws) - Frame and junior hacksaws
=> [Jab Saws](#jab-saws) - For flush cutting
=> [Reciprocating Saws](#recip-saws) - Cordless, various blades
#### Metal Cutting
=> [Tin Snips](#tin-snips) - Straight, left, and right cutting
=> [Aviation Snips](#aviation-snips) - Compound action snips
=> [Bolt Cutters](#bolt-cutters) - 14" and 24"
=> [Cable Cutters](#cable-cutters) - For various cable sizes
#### Specialty Cutters
=> [Dremel Tools](#dremel) - Rotary tools with attachments
=> [Nibblers](#nibblers) - Sheet metal cutting
=> [Shears](#shears) - Manual and powered
### Wrenches & Sockets
#### Socket Sets
=> [SAE Socket Set](#sae-sockets) - 1/4", 3/8", 1/2" drive
=> [Metric Socket Set](#metric-sockets) - 1/4", 3/8", 1/2" drive
=> [Torx Socket Set](#torx-sockets) - Complete Torx set
=> [Hex Key Sets](#hex-keys) - SAE and metric allen wrenches
#### Wrenches
=> [Combination Wrenches](#comb-wrenches) - SAE and metric sets
=> [Adjustable Wrenches](#adj-wrenches) - 6", 10", 12"
=> [Pipe Wrenches](#pipe-wrenches) - 14", 18", 24"
=> [Torque Wrenches](#torque-wrenches) - Click and beam types
#### Pliers & Gripping Tools
=> [Locking Pliers](#locking-pliers) - Vise grips, various sizes
=> [Needle Nose Pliers](#needle-nose) - Straight and bent
=> [Linesman Pliers](#linesman) - Diagonal cutting
=> [Channellock Pliers](#channellock) - Tongue and groove pliers
### Measuring & Layout
#### Precision Measuring
=> [Calipers](#calipers) - Digital and dial calipers
=> [Micrometers](#micrometers) - Outside, inside, depth
=> [Height Gauges](#height-gauges) - Precision height measurement
=> [Dial Indicators](#dial-indicators) - Runout and alignment
#### Tape Measures & Rules
=> [Tape Measures](#tape-measures) - 12', 25', 50'
=> [Steel Rules](#steel-rules) - 6", 12", 24"
=> [Combination Squares](#comb-squares) - Various sizes
=> [Protractors](#protractors) - Angle measurement
#### Layout Tools
=> [Surface Plates](#surface-plates) - Granite and steel
=> [Scribers](#scribers) - For marking metal
=> [Punches](#punches) - Center and prick punches
=> [Dividers & Compasses](#dividers) - For laying out circles
### Hammers & Striking Tools
#### Hammers
=> [Ball Peen Hammers](#ball-peen) - 8oz, 12oz, 24oz
=> [Claw Hammers](#claw-hammers) - 16oz, 20oz, 28oz
=> [Sledge Hammers](#sledge-hammers) - 4lb, 8lb, 10lb
=> [Mallets](#mallets) - Rubber, brass, plastic
#### Striking Tools
=> [Punches](#punches) - Various types
=> [Chisels](#chisels) - Cold, hot, and wood chisels
=> [Setscrew Extractors](#extractors) - For broken bolts
### Clamping & Holding
#### Clamps
=> [C-Clamps](#c-clamps) - 2", 4", 6", 8"
=> [Bar Clamps](#bar-clamps) - Various sizes
=> [Spring Clamps](#spring-clamps) - Quick clamping
=> [Parallel Clamps](#parallel-clamps) - For precision work
#### Vises
=> [Bench Vises](#bench-vises) - 4", 5", 6"
=> [Drill Press Vises](#drill-vises) - Small and medium
=> [Portable Vises](#portable-vises) - Mount anywhere
#### Workholding
=> [Magnetic Holders](#mag-holders) - For drilling
=> [Angle Plates](#angle-plates) - Precision workholding
=> [V-Blocks](#v-blocks) - For round workpieces
### Power Tools (Cordless)
#### Drills
=> [Cordless Drills](#cordless-drills) - 18V, various sizes
=> [Impact Drivers](#impact-drivers) - 18V, high torque
=> [Right Angle Drills](#angle-drills) - Tight spaces
#### Grinders & Sanders
=> [Angle Grinders](#angle-grinders) - 4.5", 7"
=> [Orbital Sanders](#orbital-sanders) - 5" pad
=> [Belt Sanders](#belt-sanders) - 3"x21" belt
#### Saws
=> [Circular Saws](#circular-saws) - Cordless, various blades
=> [Reciprocating Saws](#recip-saws) - Cordless
=> [Jigsaws](#jigsaws) - Cordless
### Abrasives & Finishing
#### Sandpaper & Abrasives
=> [Sandpaper Assortment](#sandpaper) - Grits 60-600
=> [Grinding Discs](#grinding-discs) - Various types
=> [Cutting Discs](#cutting-discs) - Metal and masonry
=> [Flap Discs](#flap-discs) - Grinding and finishing
#### Files & Deburring
=> [File Sets](#file-sets) - Various shapes and cuts
=> [Deburring Tools](#deburring) - Manual and rotary
=> [Countersinks](#countersinks) - Various sizes
## Tool Locations
### Garage Tools
**Location:** Garage section of Dirty Fabrication
**Access:** Standard member access during business hours
**Primary Categories in Garage:**
* Precision measuring tools
* Machining hand tools
* Small power tools
* Clamping and vise equipment
* Abrasives and finishing tools
**Storage:**
* Pegboard organization
* Labeled drawers
* Tool cabinets with locks
* Dedicated workbench
### Shed Tools
**Location:** Shed section of Dirty Fabrication
**Access:** Standard member access during business hours
**Primary Categories in Shed:**
* General hand tools
* Cutting tools
* Wrenches and sockets
* Pliers and gripping tools
* Hammers and striking tools
* Larger power tools
**Storage:**
* Pegboard on walls
* Bin storage
* Shelving units
* Color-coded organization
## Tool Usage Guidelines
### General Rules
* **Check before using** - Ensure tool is in good condition
* **Return to location** - Put tools back where they belong
* **Clean after use** - Remove debris, oil if needed
* **Report damage** - Tell staff if tool is broken or dull
* **Right tool for job** - Don't misuse tools
### Borrowing Between Areas
* Tools marked with area tags should stay in that area
* If you need to move a tool, ask staff first
* Return to original location when done
* Note exceptions in work log
### Maintenance
* **Keep tools clean** - Wipe down after use
* **Oil moving parts** - Apply light oil to prevent rust
* **Sharpen cutting tools** - Use sharpening station or report dull tools
* **Check calibration** - Precision measuring tools periodically checked
## Safety
### Personal Protective Equipment (PPE)
Required when using hand tools:
* Safety glasses (always)
* Work gloves (as needed)
* Steel-toe boots (recommended)
* Hearing protection (for loud tools)
### Tool Safety
* **Cutting tools** - Cut away from body, use guards
* **Striking tools** - Wear eye protection, check for loose heads
* **Power tools** - Disconnect when changing blades/bits
* **Grinders** - Ensure guard is in place, wear face shield
### Area Safety
* **Clear workspace** - Keep floor free of debris
* **Proper lighting** - Use task lighting when needed
* **Secure workpiece** - Use clamps when cutting or drilling
* **Know limits** - Don't force tools beyond their capacity
## Tool Inventory
### Cutting Tools
| Tool | Quantity | Location | Notes |
|------|----------|----------|-------|
| Hack Saws (Frame) | 3 | Garage | With various blades |
| Hack Saws (Junior) | 2 | Shed | For light work |
| Tin Snips (Straight) | 4 | Shed | Various sizes |
| Tin Snips (Left) | 2 | Shed | Compound action |
| Tin Snips (Right) | 2 | Shed | Compound action |
| Bolt Cutters (14") | 1 | Shed | For bolts and rods |
| Bolt Cutters (24") | 1 | Shed | For larger bolts |
| Cable Cutters | 2 | Shed | For various gauges |
### Wrenches & Sockets
| Tool | Quantity | Location | Notes |
|------|----------|----------|-------|
| SAE Socket Set (1/4") | 1 | Garage | 6-32mm |
| SAE Socket Set (3/8") | 1 | Garage | 8-25mm |
| SAE Socket Set (1/2") | 1 | Shed | 10-32mm |
| Metric Socket Set (1/4") | 1 | Garage | 4-14mm |
| Metric Socket Set (3/8") | 1 | Garage | 6-19mm |
| Metric Socket Set (1/2") | 1 | Shed | 8-32mm |
| Combination Wrenches (SAE) | 1 set | Shed | 1/4" to 1" |
| Combination Wrenches (Metric) | 1 set | Shed | 6mm to 24mm |
| Adjustable Wrenches | 4 | Garage/Shed | Various sizes |
### Measuring Tools
| Tool | Quantity | Location | Notes |
|------|----------|----------|-------|
| Digital Calipers | 3 | Garage | 0-6" range |
| Dial Calipers | 2 | Garage | 0-6" range |
| Micrometer (Outside) | 2 | Garage | 0-1" range |
| Micrometer (Inside) | 1 | Garage | 0-1" range |
| Micrometer (Depth) | 1 | Garage | 0-1" range |
| Tape Measures | 8 | Garage/Shed | 12', 25', 50' |
| Combination Squares | 6 | Garage/Shed | Various sizes |
| Steel Rules | 10 | Garage/Shed | 6", 12", 24" |
### Clamping & Holding
| Tool | Quantity | Location | Notes |
|------|----------|----------|-------|
| C-Clamps (2") | 6 | Shed | Light duty |
| C-Clamps (4") | 4 | Shed | Medium duty |
| C-Clamps (6") | 4 | Garage | Heavy duty |
| C-Clamps (8") | 2 | Garage | Heavy duty |
| Bar Clamps | 8 | Garage/Shed | Various sizes |
| Spring Clamps | 12 | Shed | Quick clamping |
| Bench Vises | 3 | Garage | 4", 5", 6" |
| Drill Press Vises | 2 | Garage | Small and medium |
## Missing or Needs Attention
### Tools Currently Out for Repair
* None at this time
### Tools Need Sharpening
* (Report dull tools to staff)
* (Sharpening service available on request)
### Tools to Replace
* (Check with staff before replacing)
* (Submit request through contact form)
## Suggestions & Feedback
Have suggestions for new tools or improvements to the current collection?
=> [Contact Us](/contact) with your suggestions
## Related Equipment
=> [CNC Equipment](/equipment/cnc) - Precision machining
=> [Welding Equipment](/equipment/welding) - Welding and cutting
=> [Measuring Tools](/equipment/measuring) - Precision measuring equipment
## Area Information
=> [Back to Dirty Fabrication](/areas/dirty-fabrication)
=> [View All Areas](/areas)
=> [View All Equipment](/equipment)
=> [Return to Home](/)
---
## Tool Tags & Identification
Tools are tagged with:
* **Location Color:** Blue = Garage, Red = Shed
* **Type Icon:** Cutting, Wrenching, Measuring, etc.
* **ID Number:** Unique identifier for tracking
**When borrowing tools:**
1. Note the tool's ID number
2. Use tool log to check out
3. Return to proper location
4. Check back in with staff

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---
title: Equipment & Areas
menu: Equipment
---
# Equipment & Areas
Browse our extensive equipment and workspaces by equipment type or by physical area.
## Browse by Equipment Type
Explore our major machines and equipment categories:
=> [CNC Machines](/equipment/cnc)
=> [3D Printing](/equipment/3d-printing)
=> [Laser Cutting](/equipment/laser-cutting)
=> [Electronics](/equipment/electronics)
=> [Welding & Fabrication](/equipment/welding)
=> [Soldering Stations](/equipment/soldering)
=> [Measuring Tools](/equipment/measuring)
## Browse by Area
View equipment and tools by physical location:
=> [EE Garage](/areas/ee-garage) - Electronics prototyping and testing
=> [Dirty Fabrication](/areas/dirty-fabrication) - Metal fabrication and machining
=> [Clean Fabrication](/areas/clean-fabrication) - Precision assembly and fabrication
=> [Kitchen](/areas/kitchen) - Commercial kitchen rental
## Equipment Areas Overview
<div class="services-grid">
<div class="card">
<div class="card-header">EE Garage</div>
<div class="card-body">
Electronics prototyping area with workbenches, test equipment, and tools. Ideal for circuit design, PCB work, and electronics assembly.
</div>
</div>
<div class="card">
<div class="card-header">Dirty Fabrication</div>
<div class="card-body">
Metal fabrication and machining equipment in the backyard area and garage. Includes CNC machines, welding equipment, and fabrication tools.
</div>
</div>
<div class="card">
<div class="card-header">Clean Fabrication</div>
<div class="card-body">
Upstairs room dedicated to precision assembly, clean electronics work, and fabrication requiring controlled environment.
</div>
</div>
<div class="card">
<div class="card-header">Kitchen</div>
<div class="card-body">
Commercial kitchen space available for hourly rental. Fully equipped for food preparation and cooking projects.
</div>
</div>
</div>
## Equipment Categories
### Major Machines
Dedicated pages with specifications, capabilities, and pricing for each major piece of equipment including CNC machines, 3D printers, laser cutters, pick and place machines, and reflow ovens.
### Hand Tools & Equipment
Comprehensive documentation of hand tools, measuring equipment, test equipment, and accessories organized by area and category.
## Need Help Finding Equipment?
=> [Contact Us](/contact) for personalized assistance in finding the right equipment for your project.
=> [Return to Home](/)
=> [View Pricing](/resources)