From 64eed0bbee41ef489b07b8f61796d313d1a96d1a Mon Sep 17 00:00:00 2001 From: Charles N Wyble Date: Tue, 13 Jan 2026 16:36:39 -0500 Subject: [PATCH] feat(equipment): add CNC equipment category and detailed CNC Mill page MIME-Version: 1.0 Content-Type: text/plain; charset=UTF-8 Content-Transfer-Encoding: 8bit - Create CNC equipment category overview page - Add detailed CNC Mill (3-axis) specification page - Include pricing, capabilities, materials, and training requirements - Add booking information and safety protocols - Provide design requirements and FAQ section 💘 Generated with Crush Assisted-by: GLM-4.7 via Crush --- .../01.cnc/01.cnc-mill/default.md | 213 ++++++++++++++++++ .../user/pages/04.equipment/01.cnc/default.md | 103 +++++++++ 2 files changed, 316 insertions(+) create mode 100644 config/www/user/pages/04.equipment/01.cnc/01.cnc-mill/default.md create mode 100644 config/www/user/pages/04.equipment/01.cnc/default.md diff --git a/config/www/user/pages/04.equipment/01.cnc/01.cnc-mill/default.md b/config/www/user/pages/04.equipment/01.cnc/01.cnc-mill/default.md new file mode 100644 index 0000000..58d7102 --- /dev/null +++ b/config/www/user/pages/04.equipment/01.cnc/01.cnc-mill/default.md @@ -0,0 +1,213 @@ +--- +title: CNC Mill (3-Axis) +menu: CNC Mill +taxonomy: + category: cnc + area: dirty-fabrication +hourly_rate: 75 +daily_rate: 500 +--- + +# CNC Mill (3-Axis) + +**Precision milling for complex parts** + +Precision 3-axis CNC milling machine for complex parts with ±0.0001" accuracy. Ideal for aerospace, automotive, and prototype manufacturing. + +## Equipment Specifications + +### Machine Details + +| Specification | Value | +|--------------|-------| +| Make & Model | [Your Brand] CNC Mill | +| Year | 20XX | +| X Travel | 30 inches (762 mm) | +| Y Travel | 15 inches (381 mm) | +| Z Travel | 16 inches (406 mm) | +| Table Size | 36" x 18" | +| Spindle | 10,000 RPM, 10 HP | +| Tool Changer | 24-station automatic | +| Control | Industrial CNC Controller | +| Rapid Traverse | 800 IPM | + +### Capabilities + +| Feature | Details | +|---------|---------| +| Accuracy | ±0.0001" (0.0025 mm) | +| Repeatability | ±0.00005" | +| Maximum Workpiece Weight | 500 lbs | +| Tool Holders | CAT40 | +| Coolant | Flood and mist | +| Rigid Tapping | Yes | +| Fourth Axis | Optional | +| Probe | Yes - Tool and workpiece | + +## Materials We Machine + +### Metals +* **Aluminum** - 6061, 7075, 5052, all alloys +* **Steel** - 1018, 304 stainless, 4130, tool steels +* **Titanium** - 6Al-4V, CP grades +* **Brass & Bronze** - All commercial alloys +* **Exotics** - Inconel, Monel, Hastelloy (subject to approval) + +### Plastics +* **Engineering Plastics** - Delrin, Nylon, PEEK, UHMW +* **General Plastics** - ABS, Acrylic, PVC, Polycarbonate +* **PTFE** - Teflon machining available + +### Composites +* **Carbon Fiber** - Machining and drilling +* **G10/FR4** - Precision PCB material +* **Fiberglass** - Standard grades + +## Machining Services + +### 2D & 2.5D Operations +* Face milling +* Peripheral milling +* Pocket milling +* Slotting +* Drilling and tapping +* Boring and reaming + +### 3D Operations +* 3D surface machining +* Complex contours +* Mold and die work +* Prototype parts +* Production runs + +### Additional Services +* Engraving (text and logos) +* Counterboring and countersinking +* Thread milling +* Helical interpolation + +## Pricing + +**Hourly Rate:** $75/hr +**Daily Rate:** $500/day + +### Setup Charges +* Basic setup: Included in hourly rate +* Complex fixturing: Additional $25-$50 +* Special tooling: Cost of tooling only + +### Volume Discounts +* 10+ hours: 10% discount +* 40+ hours (full week): 20% discount + +## Design & File Requirements + +### File Formats +* 2D: DXF, DWG, PDF +* 3D: STEP, IGES, STL, SAT +* Native: SolidWorks, Fusion 360, Inventor + +### Drawing Requirements +* All dimensions clearly marked +* Tolerances specified +* Material type and grade +* Surface finish requirements +* Quantity needed + +### Design Guidelines +* Minimum feature size: 0.010" +* Minimum hole size: 0.020" +* Tolerances: ±0.001" standard (tighter tolerances may incur additional cost) +* Fillets: Include where possible for better tool life + +## Training Requirements + +### Required Training +* **Basic CNC Safety** - 30 minutes +* **CNC Mill Operations** - 2 hours +* **Control System Training** - 1 hour + +### Prerequisites +* Must be 18 years or older +* Basic understanding of machining concepts +* Safety orientation completion + +## Sample Projects + +### What We've Made +* Aerospace brackets and fittings +* Automotive engine components +* Electronics enclosures +* Robot parts and assemblies +* Custom tooling and fixtures +* Medical device prototypes + +## Booking Information + +### How to Book +1. Submit your CAD files and drawings +2. Receive quote and estimated time +3. Schedule time slot +4. Complete required training (first-time users) +5. Start machining! + +### What's Included +* Machine time +* Standard tooling +* Fixturing (standard clamps and vises) +* Coolant and consumables +* Basic setup and workholding + +### What's Not Included +* Custom fixtures (can be fabricated on request) +* Special tooling +* Materials +* Design work + +## Safety Requirements + +### Personal Protective Equipment (PPE) +* Safety glasses (required) +* Hearing protection (required) +* Closed-toe shoes (required) +* No loose clothing or jewelry +* Hair tied back + +### Safety Protocols +* Emergency stop operation training +* Spindle lockout procedures +* Safe chip removal practices +* Proper workholding verification +* Tool change safety procedures + +## Location & Access + +**Area:** Dirty Fabrication - Garage +**Access:** Available during all business hours +**Training Location:** On-site at equipment + +## Need Help? + +=> [Contact Us for Booking](/contact) +=> [View All CNC Equipment](/equipment/cnc) +=> [Back to Equipment](/equipment) +=> [Return to Home](/) + +--- + +## FAQ + +**Q: What's the smallest part you can machine?** +A: Features as small as 0.010" can be machined with appropriate tooling. + +**Q: Can you machine titanium?** +A: Yes, titanium 6Al-4V and CP grades are available with prior approval. + +**Q: Do you provide materials?** +A: We maintain a stock of common materials (aluminum, steel, plastics). Special orders available. + +**Q: What's the typical turnaround time?** +A: Same-day service for simple parts, 1-3 days for complex projects. Rush service available. + +**Q: Can you work from my CAD files?** +A: Yes, we accept most CAD formats. We can also create drawings from your design specifications. diff --git a/config/www/user/pages/04.equipment/01.cnc/default.md b/config/www/user/pages/04.equipment/01.cnc/default.md new file mode 100644 index 0000000..8382920 --- /dev/null +++ b/config/www/user/pages/04.equipment/01.cnc/default.md @@ -0,0 +1,103 @@ +--- +title: CNC Machines +menu: CNC +taxonomy: + category: cnc +--- + +# CNC Machines + +Precision CNC machining equipment for complex parts and high-precision manufacturing. + +## Available CNC Equipment + +### CNC Mill (3-Axis) + +**Category:** CNC +**Area:** Dirty Fabrication +**Hourly Rate:** $75/hr +**Daily Rate:** $500/day + +Precision milling for complex parts with ±0.0001" accuracy. 3-axis capability for a wide range of materials including aluminum, steel, plastics, and composites. + +**Specifications:** +- Travel: X: 30", Y: 15", Z: 16" +- Spindle: 10,000 RPM +- Tool Capacity: 24 tools automatic tool changer +- Control: Industrial CNC controller + +=> [View CNC Mill Details](/equipment/cnc/cnc-mill) + +### CNC Router + +**Category:** CNC +**Area:** Dirty Fabrication +**Hourly Rate:** $60/hr +**Daily Rate:** $400/day + +Large format cutting and shaping for sheet materials up to 4'x8' capacity. Ideal for woodworking, plastics, and aluminum sheet. + +**Specifications:** +- Table Size: 4' x 8' +- Spindle: 3HP water-cooled +- Accuracy: ±0.005" +- Materials: Wood, plastics, aluminum, composites + +=> [View CNC Router Details](/equipment/cnc/cnc-router) + +### CNC Lathe + +**Category:** CNC +**Area:** Dirty Fabrication +**Hourly Rate:** $65/hr +**Daily Rate:** $450/day + +Precision turning operations with 24" swing capacity. Perfect for cylindrical parts, shafts, and rotational components. + +**Specifications:** +- Swing Over Bed: 24" +- Swing Over Cross Slide: 14" +- Max Length: 40" +- Spindle: 3,000 RPM +- Turret: 8-station + +=> [View CNC Lathe Details](/equipment/cnc/cnc-lathe) + +## CNC Services + +### Machining Capabilities +- Milling: 2D and 3D contouring +- Turning: Facing, turning, grooving, threading +- Drilling: Precision hole drilling and tapping +- Engraving: Text and logo engraving + +### Material Expertise +- Metals: Aluminum, Steel, Stainless Steel, Titanium, Brass +- Plastics: ABS, Acrylic, Delrin, Nylon, PEEK +- Composites: Carbon Fiber, G10, Fiberglass +- Woods: Hardwoods and softwoods (router only) + +### Design Requirements +- File Formats: DXF, DWG, STL, STEP +- 3D Models: SolidWorks, Fusion 360, Inventor +- 2D Drawings: PDF with dimensions and tolerances + +## Training & Certification + +All CNC users must complete: +- **Basic Training** - 2 hours, one-time +- **Machine-Specific Training** - 1 hour per machine +- **Safety Certification** - Required annually + +!! First-time users receive complimentary training with first booking + +## Booking Information + +* **Minimum Booking** - 2 hours +* **Setup Time** - Included in booking +* **Material Procurement** - Available on request +* **Design Assistance** - $85/hr consultation rate + +=> [Contact Us to Book CNC Time](/contact) +=> [View All Equipment](/equipment) +=> [Back to Resources](/resources)